Shop Safety Tips For Welders
Are you a professional welder looking to set up your workshop? Are you looking for ways to keep your workshop safe and increase productivity?
In this article, we will talk about establishing a safe welding workshop.
Importance of Welding Safety:
The process of welding is associated with high temperatures and electricity. It is thus very important to take essential safety precautions to avoid any mishaps. If you ask a layman, they’d advise staying away from water while using the welding arc that operates on high voltage, buying a good quality welding cable, or using a firm ground while welding.
While these are common precautions, there is a lot more when it comes to welding safety.
It is quite common for welders to get injured or suffer long term ailments. You can take care of safety aspects in your workshop and train your employees in a way that will help them stay clear of injuries and also significantly reduce the number of accidents in the workshop.
Common welding safety hazards at a welding unit and how to avoid them
Here are some welding hazards and some ways to avoid them:
The process of arc welding involves working with electrical circuits. This means that there is a high risk of getting an electric shock. It is a serious hazard that may cause major injuries or death.
It is thus advised to take the following precautions to avoid electric shocks while welding:
Make sure you are wearing dry clothes
Do not work sitting on metal surfaces
Make sure you have adequate space to work
Wear appropriate welding gear
Check the welding cable for any cuts
An important part of welding equipment is the welding cable. Use good quality and properly sized welding cables. A good quality welding cable will increase efficiency as well as help prevent any accidents. You can buy a high-quality welding cable here
Prolonged exposure to loud noise:
Being engaged in welding activities exposes the welder to loud sounds for longer durations of time. Prolonged exposure to these high-intensity sounds can be very harmful to the ears and may lead to hearing issues later in life or permanent hearing loss. Some noise inflicted issues include an increase in heart rate, high blood pressure, tinnitus, or episodes of dizziness.
To tackle these hazards, it is advised to keep the ears protected using appropriate ear muffs.
The process of welding generates an intense stream of UV light. Looking at it incessantly may cause an eye condition called the arc-eye. It is painful as well as long-lasting. The intensity of injury will depend on the amount of time your eyes are exposed to the arc flashes, the distance between the eye and the flash, and the angle of penetration.
Welders must use the right PPE or welding curtains to keep their eyes safe from damage.
Failing to do so may cause cataracts, eye damage due to entry of grit or dust, conjunctivitis, or loss of vision.
Respiratory risks due to exposure to hazardous fumes:
Welding activities involve exposure to gaseous fumes such as chromium and nickel oxide, ozone, nitrogen oxide, carbon monoxide, etc. These gases can cause serious respiratory damage when inhaled regularly. There may be serious or fatal lung damage depending on the gas and the amount of exposure. Some resultant illnesses include pneumonia, asthma, metal fume fever, cancer, throat irritation, and lung damage.
The use of respirators according to the type of work you are doing will help you stay safe from the fumes.
Skin and eye burns:
It is only natural that there is a high risk of burns for welders because the job involves extensive use of UV rays, high-temperature arcs, and molten metal. Depending on the degree of burn, they can be quite serious. Do not skip precautions and gear even for a moment because burns can be quick.
Only the appropriate PPE can help prevent burns.
The right personal protective equipment for welders:
It is quintessential for welders to use the right PPE to stay safe from welding hazards. Here is what and ideal PPE for welders looks like: The products at https://badassweldingproducts.com/welding-protective-gear/
Welding helmet with side shields:
A welding helmet will help you stay safe from the following:
Ensure that you follow the guidelines on the lens completely and adjust the lens filter to prevent irritation and get perfect vision.
A fire-resistant hood under the helmet will help you keep the back of your head safe. Wear the helmet even if another welder is performing the task and not you.
You can also invest in auto darkening helmets that sense the light and darken it in a fraction of a second without having to manually adjust the lens.
A respirator is your best bet to stay safe from fumes and gases. There are multiple kinds of respirators available, choose one based on the type of work you are doing.
Protect yourself from burns using fire-safe clothes. Also, ensure that you have all the buttons fastened as exposed skin can be damaged by UV and IR rays. Do not roll up cuffs and sleeves as sparks or molten metals can get into the folds and cause burns.
Fire-resistant ear muffs are the right choice to help you stay safe from noises as well as sparks that may enter your ears while welding.
Gloves and boots:
The ideal shoes to perform welding jobs are steel toe-capped and have rubber soles. They will keep you safe from shocks and burns. Flame resistant gloves are also very important to keep your hands safe while welding.
Other precautions for welding:
Maintain good ventilation
Do not keep flammable material near the welding area
Keep the welding area clutter-free
Invest in safety courses for all welders in your workshop
Do not handle equipment without appropriate training
Preserve all welder operating manuals and ensure that all those handling the equipment must read the respective manual
Do not handle just welded material with hands even with gloves on
Welding is a very lucrative career but often associated with danger. It needn’t be though; with appropriate precautions and the right equipment, it can open up avenues for unlimited profit for your workshop.
While it is important to take precautions, there is no substitute for high-quality equipment. You can find top-notch welding tools that adhere to safety standards and specifications at https://badassweldingproducts.com/
With the superior range of products, accidents will now be a thing of the past. All the best!